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.: 16 spline yoke

     


    So, the the early T10 transmission has a 16 spline output shaft that uses a slip yoke with a pressed-in u-joint.

   
    Starting in 1963 Corvettes began using slip yokes with bolted u-joints (it's a clearance thing - you can't get the driveshaft out without unbolting it at both the transmission and the differential).


    I rebuilt the transmission, but I didn't want to spend $200 for a new mainshaft with 27 splines. Instead, I decided to fabricate a hybrid yoke - 16 splines with a bolt u-joint. I had both yokes, so all it would cost me is time.
   How was I going to make my hybrid yoke? Cut both yokes and weld them together!



   
    Welding may not seem like a wise thing to do, but drivetrain parts are welded all the time - just not yokes. So, the worst case scenario is that it would fail and I'd have to resort to Plan B - buy a new mainshaft!


   The trick was to keep everything aligned so that when I welded the yokes together they would stay aligned.
   I worked in shop where they made the a prototype for the Viper's V10 by welding together engine blocks, crankshafts, and camshafts - and it worked! So that's what I'm basing my experiment on!


    I know, no pictures. That's because it's still on the list!